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OZ ATV :: The Australian ATV Forum Australia's Largest ATV Forum
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ozquad44 Roostin Away

Joined: 28 Feb 2006 Posts: 518 Location: QLD then VIC now WA  |
Posted: Sat Nov 24, 2007 6:28 pm Post subject: Burning out coils-cause? |
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I have a 1987KXT250b2. 250cc Two stroke almost identical to the 1986 KX250 motor.
Since I've owned it, it has burn't out 3 High tension coils. Can anyone suggest what may be causing this fault? Its driving me batty.
P.S. Its the same coil as what is found in the 1986KDX200 _________________ State governments give us REC rego + area to ride ATVs legaly! State Status: VIC-No (Nazi's) QLD-Yes(no place to ride tho) NT-? NSW-Yes, Stockton. TAS-Yes, Areas for ATVs + ATV rego, Go Tazzie . WA-Yes, 2 top places within 1hr of Perth. ACT-? SA-No |
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Ozzy84 Moderator

Joined: 10 Apr 2006 Posts: 894 Location: Gold Coast QLD  |
Posted: Sat Nov 24, 2007 6:31 pm Post subject: |
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sounds like it may be getting to much voltage or getting to hot...
is it in factory location, stator cond?? |
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ozquad44 Roostin Away

Joined: 28 Feb 2006 Posts: 518 Location: QLD then VIC now WA  |
Posted: Sat Nov 24, 2007 6:42 pm Post subject: |
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I had the stator windings and rotor checked by Small coil rewinds just after the second coil went. They said that the stator windings were fine and he refurbished the rotor for me.
The coil is located in the factory position but it was an aftermarket coil. I'm getting sick of coughing up $80 bucks every second ride.
Anyone out there ever owned a KDX200 with coil dramas? _________________ State governments give us REC rego + area to ride ATVs legaly! State Status: VIC-No (Nazi's) QLD-Yes(no place to ride tho) NT-? NSW-Yes, Stockton. TAS-Yes, Areas for ATVs + ATV rego, Go Tazzie . WA-Yes, 2 top places within 1hr of Perth. ACT-? SA-No |
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OZ_450 The Day Starts With OZATV !
Joined: 12 Feb 2006 Posts: 1631 Location: those who need to know knows :)  |
Posted: Sat Nov 24, 2007 7:17 pm Post subject: |
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Ozquad44
jump on DBW (dirtbikeworld) forum and ask about the kdx as prob have more of a chance there getting info about the kdx 200 as some still have em on there just a idea that may help
www.dirtbikeworld.net _________________ black covered in 5.7 powered oversize quad
model vx ss 350 hahaha
enough bass to compensate for lack of skills
Empty Wallet Racing proudly on track for GM Motorsport  |
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ozquad44 Roostin Away

Joined: 28 Feb 2006 Posts: 518 Location: QLD then VIC now WA  |
Posted: Sun Nov 25, 2007 2:07 pm Post subject: |
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OK, thanks for the replys gents. I may have jumped the gun this time. The coil failed an ohm meter test but when it was put on the test bench it come up OK. It wasn't great, (9mm max arc, most good coils nowadays should pump out at least 12mm) but it worked.
I've left the whole ignition system with a bike wrecker and he is gong to run it up this week to see if he can find any other dramas. i hope it comes up good other wise this is going to be an expensive little exercise.
Another thing, I noticed when I pulled out the rotor and stator was that it was very yucky under the cover. slimy Corrosive goop all over the stator and rust everywhere on the rotor.
Last place I was riding was down around that lake at the back of stockton. (which was awsome fun BTW) I think It may have just got a bit too much moisture in there which could have killed the spark. Has anyone experienced that problem? Does anyone put a rust inhibitor or WD40 in their ignition systems? what works the best? _________________ State governments give us REC rego + area to ride ATVs legaly! State Status: VIC-No (Nazi's) QLD-Yes(no place to ride tho) NT-? NSW-Yes, Stockton. TAS-Yes, Areas for ATVs + ATV rego, Go Tazzie . WA-Yes, 2 top places within 1hr of Perth. ACT-? SA-No |
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OZ_450 The Day Starts With OZATV !
Joined: 12 Feb 2006 Posts: 1631 Location: those who need to know knows :)  |
Posted: Sun Nov 25, 2007 2:16 pm Post subject: |
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yup had a banshee let water in the stator housing didnt know rode it for 4 hrs one day and it died wouldnt start again got it tested dropped cover off and out came 1/2 cup of water lol so stator was cooked when i got newie i sealed it on and put a small scew in bottom and every ride near water would drain it but never found water in it again
yes wd40 all over my stator _________________ black covered in 5.7 powered oversize quad
model vx ss 350 hahaha
enough bass to compensate for lack of skills
Empty Wallet Racing proudly on track for GM Motorsport  |
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