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crums8
50cc nipper
Joined: 24 May 2009
Posts: 16
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 Posted: Sun Jul 17, 2011 8:24 pm Post subject: 09 ds450 no gears? |
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anyone had there ds with no gears at all? clutch feels ok @ the leaver. move the gear leaver up and down and nothing is heard/fealt. seems the drum isnt turning inside, no shift forks moving? Will be pulling it down anyway just thought someone may have had this before?  |
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Sponsor
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JRE
Roostin Away
Joined: 03 May 2009
Posts: 526
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| Posted: Mon Jul 18, 2011 2:05 pm Post subject: |
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| sounds like a sheared selector shaft |
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crums8
50cc nipper
Joined: 24 May 2009
Posts: 16
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| Posted: Mon Jul 18, 2011 8:55 pm Post subject: |
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its all sorted just the front sprocket came off the shaft, clip is gone awall. think i will make up a sleve to go over the shaft and bolt it on as the output shaft in the engine is threaded. wont have to worry about this again....  |
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bullet
The Day Starts With OZATV !
Joined: 09 Sep 2006
Posts: 1518
Location: Middleton SA
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| Posted: Mon Jul 18, 2011 9:35 pm Post subject: |
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I have seen a race part 'bolt style retainer' and wondered if a circlip could ever jump off, so why bother.
Well there you go... it can happen 
Try Daniel from South East Marine and see if he has got any of these BCS parts in stock
http://triton.heritagewebdesign.com/~manc22/cart/index.php?main_page=product_info&cPath=38_50&products_id=264&zenid=46cb8544c162dace339b1b4ea2046344
I'd be hoping the bolt style can be used 'as well as' rather than 'instead of' the circlip.
Use both.
I would have a good look at your swing arm and axle carrier bearings for play too.
The front sprocket should have little or zero side loading if everything is running true and correct.
Otherwise, I supose it's nice to find out that your gearbox problem is a 20c circlip.
_________________
Can-Am X Team
Bullet #Y12. MrsB #Y18. |
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crums8
50cc nipper
Joined: 24 May 2009
Posts: 16
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| Posted: Wed Jul 20, 2011 8:50 pm Post subject: |
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| yea it put a smile on my face when i worked out what the problem was. i have a washer and bolt holding the sprocket on now similar to the bcs system |
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